CNC automatic pipe bending machine SB-89CNC-2A1S

CNC automatic pipe bending machine SB-89CNC-2A1S adopts well-known Japanese controllers, such as servo drives, servo motors, module positioning, PLC, etc. produced by Mitsubishi, with strong performance and good stability.

Product Description

Introduce of CNC automatic pipe bending machine SB-89CNC-2A1S:

CNC automatic pipe bending machine SB-89CNC-2A1S is a lightweight on-site construction hydraulic machine used for pipe installation. It has the characteristics of small size, light, easy movement, disassembly, etc. Suitable for cold bending of all kinds of seamless steel pipes, this machine can also use the cylinder as a hydraulic jack after disassembly. It is used primarily in electric power construction, boiler, bridge, ship, furniture, railway construction, decoration, etc. The CNC automatic pipe bending machine SB-89CNC-2A1S has the advantages of many functions, reasonable structure, simple operation, easy movement, fast installation, etc.

  • Equipped with on-screen tools such as computer, trigonometric function calculation, bending arc length calculation functions, convenient to use.
  • According to the different rebound characteristics of the pipe fittings, two bends can be tested in advance to obtain the average rebound value and adjust the rebound compensation value of each elbow in the CNC automatic pipe bending machine SB-89CNC-2A1S bending program.
  • If the machine action is suspended in case of rare conditions or errors during automatic processing, you can let the machine continue to complete the unfinished work of the pipe fitting after exclusion to avoid pipe waste appropriately.
  • With the Y-axis (feeding) automatic position inspection function, after setting the inspection accuracy, it can check whether the Y-axis is deviated due to the extension of different pipes during automated processing and find out the size of unqualified products in mass production in time.
  • With the function of synchronizing the Y (feeding) axis and C (bending) axis, the Y-axis automatically tracks the bending arc length of the C axis. It matches the set pipe elongation to avoid elongation of the pipe due to bending and improve the accuracy.
  • According to the different extension characteristics of the pipe fittings, two bends can be tested in advance to obtain the average extension value and adjust the extension compensation value of each elbow in the bending program.
  • Equipped with the function of counting processing volume and processing time.
  • The automatic or manual timing mode setting function can be different depending on the nature of the work. The CNC mechanical pipe bending machine SB-89CNC-2A1S can set various working modes, such as piercing, extra promotion, etc., to improve production efficiency.
  • The most appropriate time difference can be set for each action axis to meet various bending changes with multiple delay parameter settings.
  • With the automatic detection function of each button and circuit output/input board, the CNC mechanical pipe bending machine SB-89CNC-2A1S can easily find out the location of possible faults.
  • The machine has an automatic lubrication system to protect the transmission parts of the CNC mechanical pipe bending machine SB-89CNC-2A1S and improve the service life of the device.
  • The CNC automatic pipe bending machine SB-89CNC-2A1S control adopts closed-loop control.
  • The CNC automatic pipe bending machine SB-89CNC-2A1S adopts a whole origin system, restarts every morning or after rest, and can immediately enter the working standby state without complicated procedures to find the origin of each axis.
  • The screen synchronously displays the position status and bending angle of each action axis of the machine.
  • CNC automatic pipe bending machine SB-89CNC-2A1S When performing automated processing, the controller can still be used to input or edit the program, which is very time-saving.
  • The control program has a literal display function of automatic error detection and countermeasures. The information about machine failure or illogical operation is displayed directly on the screen. The repair method is explained to prevent human operation errors from damaging the machine and reduce the maintenance difficulty. The above automatic detection alarm message records can be automatically stored as a reference for future maintenance.

Machine feature of CNC automatic pipe bending machine SB-89CNC-2A1S :

CNC automatic pipe bending machine SB-89CNC-2A1S adopts well-known Japanese controllers, such as servo drives, servo motors, module positioning, PLC, etc. produced by Mitsubishi, with strong performance and good stability.
The powerful PLC can accommodate 800 groups of file editors. If that’s not enough, the CNC automatic pipe bending machine SB-89CNC-2A1S can be individually configured to infinitely expand the number of editing groups.
With the function of automatically detecting errors and faults and displaying them on the screen, it is convenient for the operator of CNC automatic pipe bending machine SB-89CNC-2A1S to correct the faults.
Industrial computer control, customers can copy the bending diagram into a program
The feed axis and tilt axis are driven by servo motors, with high precision and good stability
The feeding method of CNC automatic pipe bending machine SB-89CNC-2A1S can choose pinch feeding or direct feeding according to different requirements.
Automatic detection before the feeding axis moves to avoid collision with CNC automatic pipe bending machine SB-89CNC-2A1S
The whole set of equipment detection system is complete, CNC automatic pipe bending machine SB-89CNC-2A1S has X, Y, Z axis origin detection and limit alarm function.

Type

SB-89CNC-2A1S/3A1S/3A2S/4A2S/4A3S/5A2S/5A3S

Max OD
(steel pipe)

Φ89×4mm

maxi bending radius
(Steel pipe) 1.5XOD

420mm

Max mandrel support length

3000mm can be increase according to customer’s option

bending angle

0-180°

Pipe number of files can be set into the program

800 unit

rotation angle

360 degree

Fit to Shapes

Round tube, square tube, elliptical tube, plum blossom-shape tube, shaped tube, U-steel, angle steel, I-steel and flat steel, etc

pipe material

steel pipe, stainless steel, copper pipe, aluminum pipe, and multiple-unit tube

machine precision

feeding ±0.1mm
rotation ±0.1mm
bending ±0.1mm

feeding speed

450m/sec

bending speed

30degree/sec

hydraulic motor power

7.5kw

Control method

PLC and touch screen

Cooling system

fan cooling

machine size

5570*100*1450mm

machine weight

3500kgs

 

img 20201204 0813466ht

CNC automatic pipe bending machine debugging instructions:

  • The machine tool must be well-grounded, and the wire shall not be less than a 4mm2 copper cord. The power supply voltage exceeding the specified range is not allowed to be connected, and the plug-in cannot be plugged in with electricity. The CNC automatic pipe bending machine SB-89CNC-2A1S cannot test the control circuit with a megohmmeter. Otherwise, it may be damaged.
  • When plugging and unplugging the connector, the wire or cable cannot be pulled out to prevent welding from pulling off.
  • Proximity switches, encoders, etc., cannot be hit by complex objects.
  • You cannot use sharp objects to collide with the display unit.
  • The electrical box must be placed in a ventilated place, and it is forbidden to work in dust and corrosive gases.
  • Do not install or change the PC input and output terminals without permission.
  • When changing the power supply of the machine tool, it is necessary to reconfirm the motor steering.
  • The CNC automatic pipe bending machine SB-89CNC-2A1S should be kept clean, and special attention should be paid to the clamping block, slider, etc. There should be no foreign matter in the sliding groove.
  • Regularly lubricate the chain and other sliding parts.
  • The power must be disconnected during cleaning and maintenance.
  • Preparation before starting: check whether the oil level of the fuel tank reaches the oil level line, each refueling, check the motor steering, check whether the oil pump has abnormal sound, and check whether the CNC automatic pipe bending machine SB-89CNC-2A1S has oil leakage phenomenon (the angle encoder is not allowed to refuel);
  • Pressure adjustment: Use an electromagnetic relief valve to adjust the pressure to ensure that the system reaches the required working pressure, which is generally not higher than 12.5Mpa.
  • Mold adjustment: Mold installation requires that the clamping block be centered with the clamping block, which can be adjusted by bolts; the booster block and the mold are centered, the booster block is adjustable; the core and mold are centered, loosen the core frame bolt, and tighten the bolt after adjusting the center.

 

Company Profile

Zhangjiagang Heli Machinery Manufacturing Co., Ltd. is a China pipe cutting machine supplier. The company was established in 2006 and is located in the south of the Yangtze River, a famous civilized city in China. Located on Jiangong Road, with convenient transportation, advanced Pipe&Tube bending machine, durable pipe cutting machine, fancy aluminum profile cutting machine, classy tube end forming machine, latest design chamfering machine, quality Rolling machine, etc. are our main products.

With unremitting efforts, Heli Machinery’s main products have passed CE certification and successfully entered the EU market, and passed the ISO9001 quality management system demonstration. Strict quality management, perfect after-sales service, and reasonable market prices are the prerequisites for our competition. We always aim to be the best professional metal pipe processing equipment, manufacturer!

Female Factory Worker Operating Boring Mill at Factory

FAQ

Zhangjiagang Heli Machinery Manufacturing Co.,Ltd is one professional metal pipe processing equipment manufacturer with 16 years experience in China. Our main products are: pipe and tube bending machine, pipe cutting machine, pipe rolling machine, pipe press bending .pipe end forming machine and pipe chamfering machine. Our products are widely used in the fitness equipment, bicycle, automobile industry ,furniture, motorhome window frame and stairway handrail etc......

Pls contact us through:
*  Inquiry module in our website
* E-Mail: zjghelimachinery@hotmail.com
* Phones marked in the website contact page

According to the quantity you ordered and the production difficulty of the product,the lead time is in range of 20 to 90 days, we will further discuss with you to confirm during both communication.

The products could be transported through local port to Shanghai port, then to final destination port allover the world.

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